Morgan - Le Mans 62

Anniversary model of the Classic Morgan Sports Car

Celebrating the 'Spirit of TOK 258 the Class Winner of Le Mans 1962'

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Hints & Tips

 

This page last updated 9th Jan 2010
 

Various sources of 'useful' information are around for the Morgan 4/4 and +8 that are of common interest to our group.
So here is a list of relevant 'Tips' and 'Information'.

Please feel free to forward any more that come to mind.

(The Webmaster holds no responsibility for any statements contained in this website)

 

Hard top modifications: (Le Mans 62 4/4 and +8 variant specific) - Posted by Keith Hofgartner 9th Jan '10

From investigations it appears that water runs from the top to the sides and actually runs under the rim above where it meets the side screens and drops behind the side screens straight on to the leather covered internal door sills. What is required is a ‘gutter’ as in any car roof. But how…? After many months of contemplating the problem, I decided upon the use of plastic trim (used for trimming in DIY projects and easily available from Hardware and DIY stores). This has been sprayed (Primed with suitable Plastic Primer and Ford Ivory from Halfords seemed the nearest match) and attached using external double sided tape to the underside of the roof rim. Take care when forming the bend at the corner otherwise this can buckle.

Bottom Spring 'Gaiters': (Le Mans 62 4/4 and +8 variant specific) - Posted by Keith Hofgartner 8th Oct '09

 

The problem - the bottom spring of the Morgan suspension, (although a clever and neat design) is prone to be covered in the 'less than nice stuff' on today's dirty roads. This leads to drying out of the bottom section of the sliding pillar and inevitable wear. As usual not an insurmountable problem to the clever Morganeer owner! Or at least Dave Wellings...

He has created a very neat solution that involves a mohair cover that simply velcros in place. If you would like a pair of these very easy to fix gaiters contact Dave directly by emailing him at [dave.wellings[at]btinternet[dot]com]

Further fix for hard top: (Le Mans 62 4/4 and +8 variant specific) - Posted by Keith Hofgartner 6th Aug '09

 

The problem - the rear catch always comes adrift from the bottom bracket. At first I thought that the catch 'jumped off' but it appears to slide off when the body and hard top flex left to right.

After many months of deliberating over a solution for this, I have now resolved a simple solution to the problem. Simply use the plastic nuts from registration plate bolts and longer screws, and crimp the bracket slightly. The clamp is now retained after a week of ‘Centenary Celebration Motoring’! .......The next challenge is to resolve the water gushing in the side windows!!

Mounting a GPS: (Le Mans 62 4/4 and +8 variant specific) - Posted by Terry Gilmour 4th Nov '08

 

You know how it is in a Morgan. You’re going on a long trip and want to use your Sat Nav. Well, you have two places for it; the first is in the glove box – However, you can’t hear the speaker or keep your travel sweets there either. You also need a separate aerial if you don’t want to keep losing satellite reception. How about on the transmission tunnel? A similar problem with losing reception and it’s also difficult to see.

 

Faced with this problem, I asked an engineer friend of mine if he could come up with a solution and here it is.

 

A stainless steel rod fixed to the roll bar with a changeable end fitting for various devices.

 

Mine’s a Garmin Street Pilot and here it is in place. No aerial needed, easy to see and a free glove box.

 

If anyone is interested in one, the contact is; Gra Campbell on 01202 872232.

Relay replacement: (Le Mans 62 4/4 variant specific) - Posted by Keith Hofgartner 10 Oct '08

When I picked up my car from Allon White Garage the only advice that I was given regarding 'spares' was to carry spare relays for the Electronic Fuel Management system. There has been much debate on various Morgan Blog sites regarding the replacements of the Relays that power the Fuel Management System and the inherent reliability issues.

To the left are photos of a relay that was purchased as a direct replacement for the original Bosch unit with part number 0332014112 (12v 30A).(In all photos the replacement for the Bosch unit is shown on the right). It was purchased from Europarts at a cost of £16.07 incl. VAT for two units. It appears to have the 'desirable' components of being sealed (silicon on the base) and rugged.

The relays are slightly taller but this only means that the lid closes with a slight fall to the rear to allow water to run off if present. I cannot see how this effects the 'waterproofing' as the unit is open at the bottom anyhow!

Car fires up OK...(Several long journeys and all seems fine - 4th Nov. 2008).

Hard Top Catches: (Le Mans 62 4/4 and +8 specific) - Posted by Keith Hofgartner 10 Oct '08

As described in Bulletin 15 following the experiences of Peter Alt in his Le Mans 62 on a German Autobahn (Hard Top coming adrift at speed!) here is a useful and inexpensive modification to consider to your car.

 

On investigation it is clear that the screws holding the catches on to the top of the body (rear of the door) appear to be insufficient for the job, considering the high forces that they can be subject to due to the ‘suction effect’ when travelling at ‘speed’. After recommendation from Peter Alt, I have replaced the factory fitted 20mm screws (shown) with longer ones (50mm) this was relatively easy with slight increase to the hole size in the mounting plate and slight deepening of the countersink. Another useful tip is to then place rubber (best) or plastic tubing (as in photo above) inside the moulding to force the top away from the catches for stronger ‘bite’ by catches.